Punch force of 30T, the Max. processing sheet size is mm, the Max. Punch hit is 600 hpm, O-type frame, hydraulic main driving unit, FANUC 0i-PD CNC system, 10.4" colorful display, Chinese and English menu, controlling X, Y of feeding axes, T of tooling selection axis and C of tooling rotation axis; Germany H+L hydraulic system with digital servo valve, full loop control; stroke and speed is adjustable, automatic hydraulic overload protection, 32 stations.
2. Main technical specification, characteristics and components list can be referred to Part II;
3. Quotation: 1.Machine cost:
4. Terms of Payment: 30% advanced payment, the rest to be balanced before delivery.
5. Delivery: days after the contract is valid.
6. Warranty: 13 months after the delivery.
7. Commission and training cost:
8. This quotation is valid for 30 days.
I. Main Specification
No. |
Specification |
Unit |
Machine Model |
VT-300/VT-300E |
1 |
Max. Punch Force |
kN |
300 |
2 |
Main Driving Type |
/ |
Hydraulic driving type |
3 |
CNC System |
/ |
FANUC |
4 |
Max. Sheet Processing Size (with one reposition) |
mm |
1250×2500 |
1250×4000 |
1250×5000 |
1500×4000 |
1500×5000 |
5 |
No. of Clamp |
no. |
2 |
3 |
6 |
Max. Processing Sheet Thickness |
mm |
6.35 |
7 |
Max. Punch Diameter per Time |
mm |
Φ88.9 |
8 |
Main Cylinder Stroke |
mm |
40 |
9 |
Max. Punch Hit at 1mm Pace |
hpm |
600 |
10 |
Max. Punch Hot at 25mm Pace |
hpm |
350 |
320 |
320 |
300 |
300 |
11 |
Max. Nibbling Speed |
hpm |
/ |
12 |
No. of Repositioning Cylinder |
set |
2 |
13 |
No. of Station |
no. |
32 |
14 |
No. of AI |
no. |
2 (can be expanded) |
15 |
No. of Controlling Axis |
no. |
4 |
16 |
Tooling Type |
/ |
Long type/Short type |
17 |
Machine Structure |
|
VT-300: Closed O type/VT-300E: Closed stream-line type |
18 |
Beam Structure |
|
Single guideway |
Double guideway |
19 |
Worktable Type |
/ |
Ball & brush mixed (full brush table is option) |
20 |
Max. Feeding Speed |
X Axis |
m/min |
60 |
Y Axis |
60 |
XY Combined |
85 |
21 |
Turret Speed |
rpm |
30 |
22 |
Tooling Rotation Speed |
rpm |
60 |
23 |
Accuracy |
mm |
±0.1 |
24 |
Max. Load Capacity |
Kg |
150 |
25 |
Main Motor Power |
kVA |
11 |
26 |
Air Pressure |
MPa |
0.55 |
27 |
Air Consumption |
L/ min |
250 |
28 |
CNC Memory Capacity |
/ |
512KB |
29 |
Clamp dead zone detection |
/ |
Y |
30 |
Sheet-anti-stripping Switch |
/ |
option |
31 |
Anti-Sheet-Deformation Switch |
/ |
option |
32 |
Outline Dimension |
mm |
5020x2680x2340.5 |
5520x4300 x2340.5 |
5020x5000x2340.5 |
5520x4300 x2340.5 |
5520x5000 x2340.5 |
|
|
|
|
|
|
|
|
|
|
II. Components List
No. |
Name |
Brand |
Gauge |
1 |
CNC System |
FANUC Oi-P |
/ |
2 |
Guideway |
THK |
X=1250 |
HSR35A2SSC1+2360L |
X=2000 |
HSR25R2SSC1+3400-II |
X=2500 |
HSR25R2SSC1+3890-II |
Y=1250 |
HSR35A2SSC1+2200L |
Y=1500 |
HSR35A2SSC1+2450L |
3 |
Ballscrew |
THK |
X=1250 |
BLK3232-7.2ZZ+1735LC7T |
X=2000 |
BLK4040-3.6ZZ+2516LC7T |
X=2500 |
BLK4040-3.6ZZ+3016LC7T |
Y=1250 |
BLK3232-7.2ZZ+1735LC7T |
Y=1500 |
BLK3232-7.2ZZ+1985LC7T |
4 |
Precise Bearing |
NSK Or Koyo |
25TAC62BDFC10PN7A |
30TAC62BDFC10PN7A |
SAC2562BDFMGP4Z |
SAC3062BDFMGP4Z |
5 |
Coupling |
KTR |
GS28 98SHA-GS 2.5-ΦXX 2.5-ΦXX |
6 |
Pneumatic parts |
Three-joint |
SMC |
AC30A-03D |
Solenoid valve |
SY5120-5D-01 SY5140-5D SY5240-5D |
Muffler |
AN15-02 AN10-01 |
Cylinder |
CDQ2B40-40D CDQ2B50-30D CDQ2A50-50D CP95SDB40-80-Z73L CP95SDB40-125-Z73L |
Three-joint |
FRC-3/8-D-MINI-KB-SA) |
Solenoid valve |
MEH-5/2-1/8-P-B JMEH-5/2-1/8-P-B MEH-5/2-1/8-B MEH-3/2-1/8-B |
Muffler |
U-E-1/8-S |
Cylinder |
DNCB-50-30-P-A-SAT022 DNCB-40-40-P-A-SAT021 DNCB-50-50-P-A-SAT022 DNCB-40-80-PPV-A DNCB-40-125-PPV-A |
7 |
Hydraulic System |
H+L |
|
8 |
Hydraulic Pipeline & Tie-in |
PARKER |
F481CACA181808-3300 |
GE18LREDOMDA3C |
9 |
Electrical System |
Breaker |
Schneider |
/ |
Contact |
Schneider |
/ |
Button |
TEND |
/ |
Approximate Switch |
ELCO |
/ |
III. Main Technical Features
1. Adopts Germany H+L hydraulic system with proportionate servo valve, full loop control, and wonderful dynamic and static state reaction. High distinguish, no middle position dead zone, strong capacity for anti-vibration.
(1) Adjustable speed and stroke
a. The punch stroke can be selected according to the thickness of the sheet automatically, improving the work efficiency.
b. The punch speed is adjustable during each point of each single station,
c. the machine can realize the high speed swift during empty run and low speed during real punch, in this way, the punch quality can be improved effectively, and there is really no noise during punch.
d. Precise control of PUP can make the process of special workpiece quite conveniently.
(2). Automatic hydraulic overload protection.
(3). The invariable punch force during the whole procedures makes the punch quality to a high level and ensures the process stability.
2. The turret with bushing is process in pairs
The turret is processed by special device to ensure the coaxiality of the upper and lower turret and expand the service life of tooling; the bushed turret simplifies the turret structure to extend the service life; long tooling can be used to increase the guiding accuracy and expand the tooling service life (for thick sheet).
3. Imported pneumatic, lubricating and electric components ensure the reliability of the whole machine.
4. Large lead guideway and ballscrew from Japan or Germany ensures high feeding precise.
5. Hard brush and ball mixed worktable reduces the noise and vibration during running and also protects the sheet surface.
6.O-type welded frame has been vibrated for twice, the stress has been deleted completely. The frame is processed by Germany SHW dual-side pentahedron processing center at one time, on need to make second time positioning.
7. Floating clamp with large clamping force ensures the stable feeding; integrated carriage ensures good rigidity and convenient movement of clamp.
8. The system is featured with the function of automatic clamp protection to avoid the damage of tooling and clamp, ensuring the continuous running of the program.
9. The auto-index adopts high accurate worm wheel and worm mechanism, ensuring high precise indexing. The Max. tooling diameter can reach 88.9mm and the auto-index can be expanded to 4 nos.
10. Integrated beam structure to make the carriage and beam into one part, increasing the rigidity and brings the accurate positioning. The machine can run much more stably during high speed feeding and it puts an end to the deflection of X and Y axes.
11. Grease lubrication can send the lubrication grease to the relative lubricating point directly, reducing the friction of each working pairs and increasing the service life.
IV. MOUDS SPECIFICATIONS
Our standard moulds is 10A+16B+2C+4D (with 2 auto sets moulds in D station)
V. MACHINE PHOTOS
Longer bushes working table:
Normal clamp:
Rapid change lower mould device (as optional):
Hydraulic punching head:
Fanuc system:
Turrent:
Rotate Mould details:
IV. Dispatch Document, Accessory & Spare Parts
Dispatch Document
No. |
Name |
Qty. |
Remark |
1 |
Packing List |
1 set |
|
2 |
Quality Certificate |
1 set |
|
3 |
Mechanic Operation Manual |
1 set |
|
4 |
Electrical Operation Manual |
1 set |
|
5 |
Tooling Drawing |
1 set |
|
6 |
System Documents |
1 set |
|
7 |
Foundation Drawing |
1 set |
|
8 |
Electrical Principal Drawing |
1 set |
|
9 |
Auto-program Software |
1 set |
|
10 |
Tooling manual |
1 set |
|
11 |
FANUC Ethernet Communication Software |
1 set |
|
Dispatch Accessory
No. |
Name |
Gauge |
Qty. |
1 |
Dual-head Spanner |
5.5×7-22×24 |
1 set |
2 |
Moveable Spanner |
200 |
1 no. |
3 |
Socket Head Spanner |
S1.5-S10 |
1 set |
4 |
Cross Screwdriver |
100×6 |
1 no. |
5 |
Grease Gun |
HS87-4Q |
1 no. |
6 |
High Pressure Grease Gun |
|
1 no. |
7 |
T-Shape Handle |
M14×1.5 |
1 no. |
Spare Parts:
No. |
Name |
Gauge |
Qty. |
Remark |
1 |
Clamp gear board |
|
3 nos. |
T02-20A,000,000-10C |
2 |
Brush |
|
20 |
T02-19,000,110-35 (not for full-ball worktable) |
3 |
Hose |
Ø 12 |
10m |
|
4 |
Hose tie-in |
Ø 12 |
1 no. |
|
5 |
Spring |
|
20 nos. |
T02-06,001,000-02 |
6 |
Screw in clamp |
GB70.3-2000 |
20 nos. |
M4x10 |
M5x12 |
7 |
Fuse |
|
1 pc. |
A03B-0815-K001 |
8 |
Network Cable |
RJ45 |
1 pc. |
Used for FANUC transfer |
9 |
Cross Sunk Screw |
M5*8 |
20 nos. |
GB819.1-2000 |
10 |
Socket Head Cap Screw |
M6*0.75*20 |
4 nos. |
GB70.1-2000 |
11 |
CF card |
|
1 set |
|
V.CNC System
FANUC CNC system is the specialized CNC system developed by Japan FANUC especially for the purpose of meet the features of this type of machine, improving the reliability of the machine to a large extent.
I,System Characteristics
1. Graphic and punch function;
2. Convenient universal G code program for easy operation;
3. Universal RS232 standard port to communicate with computer conveniently;
4. Advanced full digital servo motor and servo system;
5.10.4″ LCD colorful display;
6. Pulse encoder semi-loop feedback;
7. EMS memory: 256K;
8. Field program, office program;
9. Chinese and English display;
10. Function of graphic simulation;
11.One large capacity PCMCIA card for the backup of system parameter, ladder drawing and processing program, and realize the online process of large capacity processing program;
12. Increment in the smallest unit, position detection ad servo control to realize high speed and high accurate operation;
13. The operation button on the panel can be defined according to the real requirement;
14. Super high speed clutch data cables with little cable connection;
15. High integration, specialized software. Short time for start up, the data will not be lost if power is short of supply suddenly;
16. Storage of 400 pieces of program.
II,System Function:
1. Linear axes: X, Y axes, rotating axes: T, C axes, punch axis: Z axis;
2. Alarm for electric error such as over- stroke.
3. Function of self-diagnose.
4. Function of soft limit.
5. Universal G code for program;
6. Function of tooling compensation;
7. Function of screw distance compensation;
8. Function of reverse gap compensation;
9. Function of coordinates deflection;
10. Function of reposition;
11. Function of AUTO, MANUAL, JOG mode;
12. Function of clamp protection;
13. Function of lock of inner register;
14. Function of parameter program;
15. Function of sub-program;
16. Function of swift positioning and punch lock;
18. Function of M code;
19. Absolute and increment program;
20. Conditioning, unconditioning jump.
VI. Requirement for Customer
1. Air supply: rated working pressure should be more than 1.0mPa, air flow: more than 0.3m3/min
2. Hydraulic oil: Sheel TELLUS 46# anti-wear hydraulic oil and oil-servicing device, required oil mass should be 180L.
3. Power: 380V, 50HZ, power fluctuate: ±10%
4. Environment temperature: 0°C - +40°C
5. Environment humidity: relative humidity 20-80%RH(un-condensation)
6. Keep away from strong vibration or interfere of electromagnetism
7. Environment with little dust, no poisonous gas
8. Prepare the groundwork according to the foundation drawing
9. The user should select the technician or engineer for training, the educational background of whom should be at least graduated from technical secondary school, and arrange it for a long term.
Company Profile
SJR Machinery Co., Ltd. , was founded in 1984, which is the main partner member of China Jiangsu International Economic-Technical Cooperation Corporation. Our company specializes in the manufacture and import/export of brand new industrial machinery and tools. We are capable of producing more than 80 types of machines.Sincerely welcoming you to contact us for more information, we look forward to becoming your supplier in the near future.
Exhibition
Customer Photos
Certifications